Forged Fittings
Table of Content
- Forged Fittings Specification
- Differences Between Class 3000 and 6000 Forged Fittings?
- Forged Fittings Grade
- Forged Pipe Fittings End Connection
- How Do You Join a Forged Steel Fittings?
- Are 3000 Forged Steel Fittings Suitable For High Temperature Environments?
- Welding for Socket Weld Fittings
- Functions & Key Shapes of ANSI B16.11 Pipe Fittings
- Material Options for Threaded Fittings
- ASME B16.11 Standard
- ASME B16.11 Class 3000 Pressure Rating
- Applications of ASME B16 11 Threaded Fittings
- Forged Fittings Manufacturing Process
- Can I Get Custom Size Forged Steel Pipe Fittings?
- ASME B16.11 Fittings Dimensions
- Types of Socket Weld Fittings for High Temperature Applications
- Types of Threaded Pipe Fittings for Low Temperature Applications
- Forged Fittings Weight Chart
- Why Choose ASME B16.11 Fittings?
- What Is The Lifespan Of Forged Couplings?
- Marking for Forged Elbow
- Buying Tips for 2000 Forged Steel Fittings
- Threads Types of Forged Threaded Fittings
Socket Weld Fittings Manufacturer in India From High Quality Sourced Material
Forged fittings made from a forged stainless steel, high nickel alloys and carbon steel material. ASME B16.11 socket weld fittings is a process that produces very strong fittings. Forged couplings used to join two or more pipes, forged elbow change the direction of the flow. IBR approved forged fittings manufacturer in india, offer forged steel fittings in cold and hot forging in various sizes.
Since 2004, Ramesh Group Has Supplied Threaded Fittings in Class 3000 To 6000
Threaded fittings uses in chemical fertilizer, instrumentation, nuclear thermal industries, heat exchanger, oil & gas, pharmacy surgical, water gas piping systems, refineries and petrochemicals. Forged fittings manufacturer in India Offer 100% tested material.
Differences Between Class 3000 and 6000 Forged Fittings?
| Class 3000 Forged Fittings | Class 6000 Forged Fittings |
| Light Weight | High Working Pressure |
| Small Body Size (DN8 to DN80) | Thick Wall |
| Low Working Pressure | Larger Body Size (DN8 To DN120) |
| Thinner Wall | Heavy Weight |
Compare Size Range and End Connection of Different Forged Elbow and Couplings Stockists in Mumbai
ASME B16.11 fittings have high quality and exceptionally high strength that can withstand high pressure flowing liquids and gases. Looking for european origin forged fittings manufacturer in India? Find ex stock of forged pipe fittings with custom sizes and specification.
Forged Pipe Fittings End Connection
Socket Weld Fittings
| Standard : | ASME B16.11 |
|---|---|
| Size : | 1/2″ NSP To 4″ NSP |
| Pressure Ratings | Class 3000/ 6000/ 9000 |
| Wall Thickness | Scheduled 80/ 160/ XXS |
| Types | Elbow, Tee, Coupling, Union, Reducer, Cross, Plug |
| Connection | Socket Weld |
| Process method | CNC Machined/ Forged |
Threaded Fittings
| Standard : | ASME B16.11 |
|---|---|
| Size : | 1/8″ to 6″ |
| Pressure Class | 2000#/ 3000#/ 6000# |
| Threads | NPT/ BSPP/ BSPT/ BSP/ PF |
| Forging | Closed & Open Die |
| Tapered Threads | NPT/ NPTF/ BSPT/ Metric tapered |
| Finish | Polished/ Mill Finished |
| Connections | Male & Female |
How Do You Join a Forged Steel Fittings?
Forged steel pipe fittings connection can be socket weld end and threaded end. NPT thread is the general connection in installation as the tapered thread help make better seals.
Are 3000 Forged Steel Fittings Suitable For High Temperature Environments?
Yes, ASME B16.11 forged pipe fittings withstand high temperature ideal for power generation plants.
Find Required Welding for Forged Pipe Fittings for High Temperature Applications
Forged pipe fittings are made up of by using high quality material. Contact forged fittings manufacturer in India Offers 3000# to 6000# at a low price.
Welding for Socket Weld Fittings
- TIG Welding
- GMAW Welding
- SMAW Welding
- FCAW Welding
Functions & Key Shapes of ANSI B16.11 Pipe Fittings
Material Options for Threaded Fittings
| Material | Suitable For |
| Stainless Steel | Harsh applications |
| Carbon Steel | Oil & Gas |
| Alloy Steel | Best for extreme temperatures |
| Duplex and Super Duplex | Marine application |
| Nickel Alloys | High pressure application |
| BS 3799 | MSS SP 83 | BS 3799 |
|---|---|---|
| Swage nipples | Union | Hexagonal nipple |
| MSS-SP 97 | MSS SP 95 | MSS SP 79 |
| Weldolet | Bull plug | Reducing insert |
ASME B16.11 Class 3000 Pressure Rating
| 100°F | 200°F | 300°F |
|---|---|---|
| 2570 psi | 2280 psi | 2055 psi |
| 400°F | 500°F | 700°F |
| 1870 psi | 1715 psi | 1480 psi |
| 800°F | 900°F | 1000°F |
| 1370 psi | 1290 psi | 1250 psi |
Applications of ASME B16 11 Threaded Fittings
- Mining Processing
- Plumbing Systems
- Marine Applications
- Water Treatment
- Pharmaceutical
- Food Processing
- Power Generation
- Petrochemical
- Oil & Gas Applications
Forged Fittings Manufacturing Process
Material Selection
Heating
Forging
Trimming
Machining
Inspection
Can I Get Custom Size Forged Steel Pipe Fittings?
Yes, Ramesh Group is leading forged fittings manufacturer in custom sizes, types and pressure requirements.
Check ASME B16.11 Fittings Dimensions, Different Types and Weight Chart
ASME B16.11 Fittings Dimensions
Socket Weld Fittings Dimensions
| NPS | Socket Depth | Socket Bore Diameter (B) |
Bore Diameter (D) | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Class 3000 Wall Thickness |
Class 6000 Wall Thickness |
90 Degree Elbow Tee & Cross Centre to Bottom |
||||||||
| Socket | Body | CL | CL | A | ||||||
| Socket C | Body G | C | G | 3000# | 6000# | CL 3000 | CL 6000 | |||
| 1/8 | 3/8 Min | 0.420 To 0.430 | 0.125 | 0.095 | 0.135 | 0.124 | 0.254 To 0.284 | 0.141 | 7/16 | 7/16 |
| 1/4 | 3/8 Min | 0.555 To 0.565 | 0.130 | 0.119 | 0.158 | 0.145 | 0.349 To 0.379 | 0.235 | 7/16 | 17/32 |
| 1/2 | 3/8 Min | 0.855 To 0.865 | 0.161 | 0.147 | 0.204 | 0.188 | 0.607 To 0.637 | 0.451 | 5/8 | 3/4 |
| 1 | 1/2 Min | 1.330 To 1.340 | 0.196 | 0.179 | 0.273 | 0.250 | 1.034 To 1.064 | 0.80 | 7/8 | 1-1/16 |
| 1-1/2 | 1/2 Min | 1.915 To 1.925 | 0.218 | 0.200 | 0.307 | 0.281 | 1.595 To 1.625 | 1.323 | 1-1/4 | 1-1/2 |
| 2 | 5/8 Min | 2.406 To 2.416 | 0.238 | 0.218 | 0.374 | 0.344 | 2.052 To 2.082 | 1.674 | 1-1/2 | 1-5/8 |
| 3 | 5/8 Min | 3.535 To 3.550 | 0.327 | 0.300 | – | 0.438 | 3.038 To 3.098 | – | 2-1/4 | – |
| 4 | 3/4 Min | 4.545 To 4.560 | 0.368 | 0.337 | – | 0.531 | 3.996 To 4.055 | – | 2-5/8 | – |
Threaded Fittings Dimensions
| NPS | Class 3000 & 6000 Couplings | O.D. | Thickness Of End (G) | ||
|---|---|---|---|---|---|
| End to End (W) | CL 3000 (D) | CL 6000 (D) | CL 3000 (Minimum) | CL 6000 (Minimum) | |
| 1/8 | 1-1/4 | 5/8 | 7/8 | 3/16 | |
| 1/4 | 1-3/8 | 3/4 | 1 | 3/16 | 1/4 |
| 1/2 | 1-7/8 | 1-1/8 | 1-1/2 | 1/4 | 5/16 |
| 3/4 | 2 | 1-3/8 | 1-3/4 | 1/4 | 5/16 |
| 1 | 2-3/8 | 1-3/4 | 2-1/4 | 3/8 | 7/16 |
| 1-1/2 | 3-1/8 | 2-1/2 | 3 | 7/16 | 1/2 |
| 2 | 3-3/8 | 3 | 3-5/8 | 1/2 | 5/8 |
| 3 | 4-1/4 | 4-1/4 | 5 | 3/4 | 7/8 |
| 4 | 4-3/4 | 5-1/2 | 6-1/4 | 7/8 | 1-1/8 |
| NPS | Length Of Thead (Minimum) A | Hex Plugs and Hex Bushings | ||
|---|---|---|---|---|
| Width Flats (minimum) F | Height Of Hex (Minimum) | |||
| Plug (H) | Bushings (G) | |||
| 1/8 | 3/8 | 7/16 | 1/4 | – |
| 1/4 | 7/16 | 5/8 | 1/4 | 1/8 |
| 1/2 | 9/16 | 7/8 | 5/16 | 3/16 |
| 3/4 | 5/8 | 1-1/16 | 3/8 | 7/32 |
| 1 | 3/4 | 1-3/8 | 3/8 | 1/4 |
| 1-1/4 | 13/16 | 1-3/4 | 9/16 | 9/32 |
| 2 | 7/8 | 2-1/2 | 11/16 | 11/32 |
| 3 | 1-1/8 | 3-1/2 | 13/16 | 13/32 |
| 4 | 1-1/4 | 4-5/8 | 1-1/4 | 1/2 |
Types of Socket Weld Fittings for High Temperature Applications
45 Degree Socket Weld Elbow
Socket Weld 90 Degree Elbow
Socket Weld Reducing Elbow
Socket Weld Equal Tee
Socket Weld Reducing Tee
Socket Weld Lateral Tee
Socket Weld Eccentric Reducer
Socket Weld Concentric Reducer
Socket Weld Reducing Bushing
Socket Weld Full Coupling
Socket Weld Half Coupling
Socket Weld Reducing Coupling
Socket Weld Bull Plug
Socket Weld Round Head Plug
Socket Weld Reducing Bushing
Socket Weld Union
Socket Weld Cross
Socket Weld Cap
Types of Threaded Pipe Fittings for Low Temperature Applications
Threaded 45 Degree Elbow
Threaded 90 Degree Elbow
Threaded Reducing Elbow
Threaded Equal Tee
Threaded Reducing Tee
Screwed Mechanical Tee
Threaded Bushing Reducer
Threaded Concentric Reducer
Threaded Eccentric Reducer
Threaded Half Coupling
Threaded Full Coupling
Threaded Reducing Coupling
Threaded Hex Bushings
Threaded Reducer Bushings
Threaded Drill Bushing
Threaded Hex Bull Plug
Threaded Bull Plug
Threaded Square Head Plug
Threaded Hex plug
Threaded Round Plug
Eccentric Swage Nipple
Concentric Swage Nipple
Threaded Swage Nipple
Threaded Barrel Nipples
Threaded Hexagon Nipple
Threaded Cross
Threaded Cap
Threaded Reducer Insert
Socket Weld Fittings Weight Chart
| NPS | Class 3000 90 Deg Elbow | Class 3000 Tee | Class 3000 Half Coupling | Class 3000 Half Coupling | Class 3000 Cap |
|---|---|---|---|---|---|
| 3/8 | 0.09 | 0.12 | 0.05 | 0.05 | 0.05 |
| 1/2 | 0.15 | 0.20 | 0.09 | 0.09 | 0.09 |
| 3/4 | 0.24 | 0.33 | 0.14 | 0.14 | 0.14 |
| 1 | 0.38 | 0.53 | 0.22 | 0.22 | 0.22 |
| 1 1/4 | 0.60 | 0.84 | 0.36 | 0.36 | 0.36 |
| 1 1/2 | 0.96 | 1.35 | 0.57 | 0.57 | 0.57 |
| 2 | 1.54 | 2.16 | 0.92 | 0.92 | 0.92 |
| 3 | 3.93 | 5.50 | – | – | – |
| 4 | 6.29 | 8.80 | – | – | – |
Threaded Fittings Weight Chart
| NPS | 3000# 90 Deg Elbow | 3000# Tee | 3000# Half Coupling | 3000# Half Coupling | 3000# Cap |
|---|---|---|---|---|---|
| 3/8 | 0.12 | 0.16 | 0.6 | 0.03 | 0 |
| 1/2 | 0.19 | 0.2 | 0.14 | 0.07 | 0.07 |
| 3/4 | 0.3 | 0.42 | 0.21 | 0.3 | 0.1 |
| 1 | 0.48 | 0.67 | 0.41 | 21 | 0.21 |
| 1 1/4 | 0.7 | 1.04 | 0.72 | 0.24 | 0.16 |
| 1 1/2 | 121 | 1.69 | 1.06 | 0.52 | 0.52 |
| 2 | 1.93 | 2.7 | 2.50 | 0.69 | 0.69 |
| 3 | 4.92 | 6.88 | 3.7 | 1.6 | 1.6 |
| 4 | 7.87 | 11.01 | 6.5 | 3.2 | 3.2 |
Why Choose ASME B16.11 Fittings?
- Withstanding Extreme Pressures
- High Strength
- Well suited for high temperature
- Leak Resistance
- Easy Installation
- Available in Various Sizes
What Is The Lifespan Of Forged Couplings?
It depends on the material stainless steel (45 to 50 years) and carbon steel (25 to 30 years). ASME B16.11 pipe fittings best for high stress environments.
Buying Tips for 2000 Forged Steel Fittings
Threads Types of Forged Threaded Fittings
| NPT | BSP | BSPP |
|---|---|---|
| National Pipe Thread | British Standard Pipe | British Standard Pipe Parallel Thread |
| NPTF | BSPT | UNF |
| National Pipe Thread Fuel | British Standard Pipe Taper Thread | Unified National Fine Thread |