What are some of the most common methods for manufacturing steel flanges?

Forging

Shaping metal by heating it and then hammering or pressing it into the desired shape. Forged products are high strength a high in quality with excellent dimensional accuracy

Casting

Herein, Ramesh Steel Corporation is poured into a mold and allowing it to cool and solidify. The process can produce flanges with complex shapes and intricate details

Machining

It involves cutting and shaping metal using various tools like lathes, milling machines and drills.

Welding

It involves joining two pieces of metal by heating them to their melting points and then fusing them together.

Fabrication

It involves cutting, bending, and shaping metal using various tools and techniques, such as laser cutting, bending machines, and welding

Die Forging

Ramesh Steel Corporation is also known as Die forging . Follows the basic steps: heating, blanking, punching, final forging, pre forging and connecting skin, trimming, and tempering.

Steel pipe fittings manufacturer in India

How do manufacturers ensure the quality of fittings and flange?

Raw material inspection

Checking for defects, ensuring the material meets the required specifications, and verifying the material’s quality certificate

Manufacturing process control

Monitoring the temperature, pressure, and speed of the machines used to manufacture the fittings and flanges

In-process inspection

Use of non-destructive testing (NDT) methods such as ultrasonic testing.

Final inspection

It includes visual inspection, dimensional inspection and performance testing.

16 years of expertise in manufacturing steel flanges and forgings in Mumbai

What factors should be considered when selecting buttweld pipe fitting?.

Material :

The material of the buttweld pipe fitting should be compatible with the material of the pipes it will be welded to.

Size :

The size of the fitting should be the same as the outside diameter of the pipe or slightly larger.

Wall thickness :

The wall thickness should be selected based on the pressure and temperature requirements of the application

Types :

There are several types of buttweld pipe fittings, including elbows, tees, reducers and caps.

End connection :

The end connection should be selected based on the type of connection used in the piping system.

Standards :

The fitting should meet the relevant industry standards like ASME B16.9/ 11, DIN, EN, MSS.

High Quality Products

Industrial flanges and steel fittings manufacturer in India offers various material, MTC, custom design and value added services

Manufacturing latest technique and european origin raw material to produce small and large diameter pipe fittings and flanges for Industrial applications.

Buy Corrosion-resistant steel fittings and flanges directly from manufacturer in India for factory price, mill test certificate and custom design .

Impact Test
Hydrostatic Test

Hardness Test
Tensile Test

Countries we supply globally

Industrial sectors we deliver

years manufacturing experience

What are the inspection and testing requirements for steel forging material?

It is essential to choose the right manufacturer so as to get quality products, no matter the origin. You can contact Ramesh Steel Corporation if you want high quality industrial pipe flanges of specific dimensions at the best price. In general, Indian and Korean products are of better quality than the Chinese ones. However, clients should check the flanges thoroughly before purchasing them.

Chemical composition analysis determines the elemental composition of the steel forging material- it is to ensure the material meets the required specifications.
Ultrasonic testing is a non-destructive testing method- for detecting defects in critical areas of the forging.
Hardness testing is carried out to determine the hardness of the steel forging material- to ensure the material has the required strength and toughness
Visual inspection is carried out to check for surface defects, such as cracks, inclusions, or surface irregularities, in the steel forging material.
Dimensional inspection to check the dimensions and tolerances of the steel forging material.
Tensile testing is carried out to determine the strength and ductility of the steel forging material- to ensure the material has the required mechanical properties for the intended application.

Which origin is good for buying industrial pipe flanges?

In Mumbai, Ramesh Steel Corporation offers competitive pricing and faster delivery of flange and fittings, we believe in Long-term association, call now for all your technical questions!